Technical Cleanliness Analysis with Automatic (Motorized) Optical Particle Analysis System

Customization: Available
After-sales Service: Available
Warranty: 1 Year

Product Description

Basic Specifications
Model NO.
CA45
Magnification
<50X
Type
Video / Digital
Cylinder
Binoculars
Mobility
Desktop
Light Source
Ordinary Light
Usage
Research / Industrial
Principle
Polarizing Microscope / Optics
Standard
ISO 16232 & VDA 19
Accuracy
≥1.0 um
Scale
4.3801 Um/Pixel
Analysis Diameter
46.31 mm
Specification
800mm x 600mm x 1300mm
CA45 Technical Cleanliness Analysis System

The CA45 Technical Cleanliness Analysis System is a high-performance particle size testing system specifically designed for the auto parts, aerospace, and hydraulic lubrication industries. It offers standardized, professional testing with traceable results.

  • Contaminant particles ranging from 2.5 µm to 42 mm
  • Fast and accurate measurement data
  • Automatic classification of results
  • Image stitching for large particles
  • Reproducible observation conditions
  • High automation with motorized stage

The system integrates an imported optical microscope, high-stability motorized stage, and HD image scanning CCD. It supports workflow-based operations with automatic compensation and focus, ensuring seamless browsing and intelligent recognition statistics. The entire analysis process complies with ISO16232, VDA19, and other major automotive standards (Volkswagen, BMW, GM, Ford).

Utilizing optical polarization technology, the system can determine the metallic luster reflection properties of pollutants. It automatically classifies particles into four types: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers based on VDA19.1 definitions.

Microscopic Image Analysis Data
Class X Range (μm) Measured Count (Non-Fiber) Metal Count Fiber Count Equiv. Count (Non-Fiber) Equiv. Metal Count
B5<=X<15116191001161910
C15<=X<256954140695414
D25<=X<505477490547749
E50<=X<1001775970177597
F100<=X<1504061340406134
G150<=X<2001581050158105
H200<=X<40013911819139118
I400<=X<6001098109
J600<=X<100066666
K1000<=X<150022522
L1500<=X<200000100
Product & Analysis Display
Optical Particle Analysis
Packing & Shipping
Shipping Box
Packing Process
Quality Inspection
Secure Packaging
Logistic Preparation
Frequently Asked Questions
What is the measurement range of the CA45 system?
The CA45 system can detect and analyze contaminant particles ranging from 2.5 µm up to 42 mm.
Which international standards does the system comply with?
It fully complies with VDA 19.1-2015, ISO 16232, ISO 4406, ISO 4407, and QV11111, while also supporting user-defined standards.
How does the system distinguish between metallic and non-metallic particles?
The system uses optical polarization technology. By manually rotating the polarization device, the metallic luster reflection properties of pollutants are determined through specialized scans.
Is the image analysis automated?
Yes, the system features a high-stability motorized stage and automatic analysis software that provides intelligent recognition, statistics, and automatic focus.
Can the system handle large particle analysis?
Yes, the software includes image stitching capabilities specifically designed for the accurate measurement and observation of large particles.
What industries is this cleanliness analysis system suitable for?
It is ideal for high-precision industries such as automotive parts manufacturing, aerospace engineering, and hydraulic lubrication systems.

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